HR013: SOP FOR ENTRY AND EXIT PROCEDURE FOR MANUFACTURING BLOCK

OBJECTIVE:

  • To define the controlled procedure for entry and exit of personnel into/from the manufacturing block.

 SCOPE:

  • Applicable to all personnel entering or exiting the manufacturing block.

RESPONSIBILITIES:

All Personnel:

  • Follow the procedure strictly

Production/Area Supervisor:

  • Ensure compliance during entry and exit.

Human Resources (HR):

  • Monitoring, and compliance verification

DEFINATIONS:

NA

 PROCEDURE:

Entry Procedure into Manufacturing Block:

Pre-entry Requirements:

  • Only authorized personnel shall enter.
  • Personnel shall be trained in basic GMP & hygiene.
  • No personal belongings (mobile, jewelry, wallet, etc.) shall be taken inside.

Change Room – First Side (Outer Change Area)

  • Remove Shoes, personal clothing accessories (watch, rings, etc.)
  • Store items in designated lockers.
  • Wear dedicated factory slippers / footwear (if applicable)

Crossing the Cross-over Bench:

  • Sit on the cross-over bench and swing legs across to the clean side.
  • No contact between dirty and clean side footwear.
  • Bench shall act as physical segregation barrier.

 Change Room – Clean Side (Inner Change Area):

  • Wear clean PPE in following sequence head cap (covering all hair), face mask (if applicable), Apron / gown and dedicated manufacturing footwear.
  • Ensure PPE is clean, intact and proper fit (no loose clothing)

 Final Check Before Entry:

  • Check in mirror that hair fully covered, no exposed skin (as applicable) and PPE properly worn.
  • Follow visual display instructions (posted in change room)

Entry into Manufacturing Area:

  • Enter only through designated entry door.
  • Avoid touching walls, doors unnecessarily.
  • Maintain discipline and restricted movement.

Movement Inside Manufacturing Area:

  • Personnel shall stay within assigned area
  • Any movement between different zones shall follow defined re-gowning procedure.

Exit Procedure from Manufacturing Block:

Change Room – Clean Side:

  • Remove PPE in sequence like Apron / gown, Cap, Mask (if used) and Footwear.
  • Dispose or place in designated bins for used PPE dirty bin.
  • Crossing the Cross-over Bench sit on the bench.
  • Move legs to outer side and ensure clean side footwear does not touch outer side.

Outer Change Area:

  • Wear personal footwear and collect personal belongings from locker.
  • Exit through designated exit door only.

REFERENCES:

  • WHO TRS (Annex 2 – GMP for Pharmaceutical Products)
  • EU GMP – Chapter 3 & 5 (Personnel & Premises)

RECORDS:

Sr No. Title Document No.
NA NA NA

REVISION HISTORY.

Amendment Date: Update Summary Version No.
NA New SOP 01

 

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