QA027: SOP FOR BATCH NUMBERING SYSTEM AND PRESENTATION OF BATCH NUMBER, MANUFACTURING AND EXPIRY DATES ON PACKING MATERIALS

OBJECTIVE:

  • To establish a uniform and controlled procedure for assigning batch numbers, manufacturing dates, and expiry dates to all batches manufactured at the facility.
  •  To define the presentation format and criteria for printing or engraving these details on all relevant packing materials in compliance with EU-GMP documentation requirements.

 SCOPE:

  • This SOP is applicable to all products manufactured, packed, and released at the company’s in-house manufacturing locations.
  • It covers all dosage forms and all associated packing materials (primary, secondary, and tertiary).

RESPONSIBILITIES:

Designee Quality Assurance (QA):

  • Shall be responsible for assigning batch numbers as per this SOP.
  • Shall issue the BMR/BPR with product details, batch number, Mfg. Date, and Exp. Date.
  • Shall maintain the Batch Number Issuance Log.
  • Shall ensure system integrity, periodic review, and amendment of Annexure I when a new manufacturing location code is introduced.

Production Department:

  • Shall request batch number issuance before initiation of manufacturing.
  • Shall ensure that the assigned batch number appears correctly on all in-process and finished product documents.

Head – QA:

  • Shall review and approve this SOP and ensure overall compliance.

DEFINATIONS:

  • Batch: A defined quantity of material or product processed in a single process or series of processes so that it is expected to be homogeneous.
  •  Batch Number: A unique alphanumeric identifier assigned to each batch, ensuring traceability throughout manufacturing and distribution.
  •  Manufacturing Date (Mfg. Date): The date on which the batch manufacturing process is initiated.
  •  Expiry Date (Exp. Date): The date until which the product is expected to remain within the approved specification when stored under defined conditions.

PROCEDURE:

Batch Numbering System:

  •  Each Batch Number shall follow the pattern: YYMMNNN, where:
        • YY = Last two digits of the manufacturing year
        • MM = Month of manufacturing
        • NNN = Sequential batch number starting from 001
        • Example: 2510001 (First batch of October 2025)
  •  All product shall have common batch numbering sequence.
  • The numbering shall restart from 001 at the beginning of each calendar month.

Cancellation of Unused Batch Numbers:

  • If a batch number has been issued but manufacturing is not initiated, QA shall cancel the number in both the Batch Number Register and the electronic system.
  • The cancellation entry shall bear remarks and QA signature with date.

Printing and Embossing on Packing Materials:

Blister Pack:

  • Batch Number, Mfg. Date, and Exp. Date shall be engraved or overprinted as:
  • No.: YYMMNNN E 10/25

Carton / Label:

  • Each Secondary packaging component shall bear overprinted details in the following standard format:
      • Batch No.: YYMMNNN
      • Date: MMM. YY
      • Date: MMM. YY
      • Any deviation or change from the approved format shall handle through Deviation.

Shipper:

  • Each Shipper Label shall bear overprinted details in the following standard format:
        • Product Name
        • Batch No.: YYMMNNN
        • Date: MMM. YY
        • Date: MMM. YY
        • Shipper No.
        • Shipper Gross Weight
        • Quantity
        • Storage Condition
        • Manufactured By
        • Any deviation or change from the approved format shall handle through Deviation.

Record Control:

  • QA shall maintain a Batch Number Issuance Log.
  • The log shall be retained for five years or not less than one year after batch expiry whichever is longer.
  • Entries shall be made in permanent ink or controlled electronic format.

Change Control and Revision:

  • Any permanent modification in numbering logic, and format shall be initiated through a formal change control.
  • All changes shall be reviewed and approved by QA prior to implementation.

Training:

  • All relevant QA and Production personnel shall be trained on this SOP before implementation.
  • Training records shall be maintained in the training file.

REFERENCE:

  • EU-GMP Part I – Chapter 4: Documentation.
  • EU-GMP Part I – Chapter 5: Production (Clause 5.12 – Identification).
  • Annex 15 – Qualification and Validation (Batch traceability).

RECORDS:

Sr No. Title Document No.
1 BMR/BPR Issuance Log Format F/QA028/001 – 00

 REVISION HISTORY:

Amendment Date: Update Summary Version No.
NA New SOP 01

 

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