OBJECTIVE:
- To establish a uniform and controlled procedure for assigning batch numbers, manufacturing dates, and expiry dates to all batches manufactured at the facility.
- To define the presentation format and criteria for printing or engraving these details on all relevant packing materials in compliance with EU-GMP documentation requirements.
SCOPE:
- This SOP is applicable to all products manufactured, packed, and released at the company’s in-house manufacturing locations.
- It covers all dosage forms and all associated packing materials (primary, secondary, and tertiary).
RESPONSIBILITIES:
Designee Quality Assurance (QA):
- Shall be responsible for assigning batch numbers as per this SOP.
- Shall issue the BMR/BPR with product details, batch number, Mfg. Date, and Exp. Date.
- Shall maintain the Batch Number Issuance Log.
- Shall ensure system integrity, periodic review, and amendment of Annexure I when a new manufacturing location code is introduced.
Production Department:
- Shall request batch number issuance before initiation of manufacturing.
- Shall ensure that the assigned batch number appears correctly on all in-process and finished product documents.
Head – QA:
- Shall review and approve this SOP and ensure overall compliance.
DEFINATIONS:
- Batch: A defined quantity of material or product processed in a single process or series of processes so that it is expected to be homogeneous.
- Batch Number: A unique alphanumeric identifier assigned to each batch, ensuring traceability throughout manufacturing and distribution.
- Manufacturing Date (Mfg. Date): The date on which the batch manufacturing process is initiated.
- Expiry Date (Exp. Date): The date until which the product is expected to remain within the approved specification when stored under defined conditions.
PROCEDURE:
Batch Numbering System:
- Each Batch Number shall follow the pattern: YYMMNNN, where:
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- YY = Last two digits of the manufacturing year
- MM = Month of manufacturing
- NNN = Sequential batch number starting from 001
- Example: 2510001 (First batch of October 2025)
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- All product shall have common batch numbering sequence.
- The numbering shall restart from 001 at the beginning of each calendar month.
Cancellation of Unused Batch Numbers:
- If a batch number has been issued but manufacturing is not initiated, QA shall cancel the number in both the Batch Number Register and the electronic system.
- The cancellation entry shall bear remarks and QA signature with date.
Printing and Embossing on Packing Materials:
Blister Pack:
- Batch Number, Mfg. Date, and Exp. Date shall be engraved or overprinted as:
- No.: YYMMNNN E 10/25
Carton / Label:
- Each Secondary packaging component shall bear overprinted details in the following standard format:
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- Batch No.: YYMMNNN
- Date: MMM. YY
- Date: MMM. YY
- Any deviation or change from the approved format shall handle through Deviation.
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Shipper:
- Each Shipper Label shall bear overprinted details in the following standard format:
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- Product Name
- Batch No.: YYMMNNN
- Date: MMM. YY
- Date: MMM. YY
- Shipper No.
- Shipper Gross Weight
- Quantity
- Storage Condition
- Manufactured By
- Any deviation or change from the approved format shall handle through Deviation.
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Record Control:
- QA shall maintain a Batch Number Issuance Log.
- The log shall be retained for five years or not less than one year after batch expiry whichever is longer.
- Entries shall be made in permanent ink or controlled electronic format.
Change Control and Revision:
- Any permanent modification in numbering logic, and format shall be initiated through a formal change control.
- All changes shall be reviewed and approved by QA prior to implementation.
Training:
- All relevant QA and Production personnel shall be trained on this SOP before implementation.
- Training records shall be maintained in the training file.
REFERENCE:
- EU-GMP Part I – Chapter 4: Documentation.
- EU-GMP Part I – Chapter 5: Production (Clause 5.12 – Identification).
- Annex 15 – Qualification and Validation (Batch traceability).
RECORDS:
| Sr No. | Title | Document No. |
| 1 | BMR/BPR Issuance Log Format | F/QA028/001 – 00 |
REVISION HISTORY:
| Amendment Date: | Update Summary | Version No. |
| NA | New SOP | 01 |